Tear resistant conveyor belt

Tear resistant conveyor belt

The tear-resistant and impact-resistant conveyor belt uses a steel wire mesh or nylon high-strength, high-elongation chemical fiber rope as the carcass layer, which has excellent tear resistance, effectively prevents puncture by foreign objects, and has e

Details

Details

Product Details

• Tear and impact resistant conveyor belts are made of integrally woven steel mesh or nylon High-strength, high-elongation chemical fiber rope As the skeleton layer, it has very good tear resistance, can effectively prevent the puncture of foreign objects, and has excellent heat resistance.

• IW conveyor belts are suitable for ore loading and unloading, quarries, coal and ore yards that require impact and tear resistance: metallurgy sintering and coke plants that require high-temperature burning resistance: bucket wheel machine loading and unloading that require high curvature.

• SW conveyor belts are very suitable for vertical conveying of materials and are widely used in metallurgy, chemical industry, cement, power, grain and other industries.


Uses and Features
1. The special material structure provides excellent anti-tear property.
► The integrally woven steel mesh structure allows the conveyor belt to meet very good tear resistance, When the conveyor belt conveys hard and sharp materials, the tear resistance can prevent sharp hard objects from piercing, and once pierced, it can also generate enough resistance to resist the tearing of the tape by sharp hard objects, thereby controlling the occurrence of conveyor belt tearing. It can effectively prevent the puncture of foreign objects.

2. Excellent impact resistant performance
► The integral steel mesh uses elongated steel wire in the longitudinal direction and high-elongation steel wire in the transverse direction. The excellent elongation performance of the material can absorb more impact energy and provide excellent impact resistance.

3. Various cover types
► Various cover types meet the requirements of different conveying conditions. Using heat-resistant cover rubber to convey materials under high-temperature conditions has excellent performance, but the transportation distance is preferably less than 2km.

Product Pictures and Actual Use Environment

Cover rubber quality/grade standard performance parameters

German standard DIN-22102
Grade Tensile strength ≥Ma Elongation at break ≥M% Wear ≥mm 3 Bond strength between layers (N/mm) Bond strength between cover and carcass(/mm)
Cover thickness 0.8~1.5mm Cover thickness >1.5mm
W 18 400 90 ≥5 3.5 4.5
X 25 450 120
Y 20 400 150
Z 15 350 250
British Standard BS 490
Grade Tensile strength ≥Ma Elongation at break ≥M% Wear ≥mm 3 Bond strength between layers (N/mm) Bond strength between cover and carcass(/mm)
Cover thickness 0.8~1.5mm Cover thickness >1.5mm
M 24 450 - ≥5.25 3.15 4.5
N 17 400 -
Australian Standard AS 1332-2000
Grade Tensile strength ≥Ma Elongation at break ≥M% Wear ≥mm 3 Bond strength between layers (N/mm) Bond strength between cover and carcass(/mm)
Cover thickness 0.8~1.5mm Cover thickness >1.5mm
A 17 400 70 6 4 4.8
E 14 300 -
F 14 300 -
M 24 450 125
N 17 400 200
S 14 300 250
S* 12 300 250
South African SANS 1173:2005
Grade Tensile strength ≥Ma Elongation at break ≥M% Wear ≥mm 3 Bond strength between layers (N/mm) Bond strength between cover and carcass (N/mm)
A 18 400 90 ≥7 ≥5
X 25 450 120
M 24 450 150
N 20 400 250

Bond strength, elongation performance meets the following table

Bond strength, elongation performance
Belt core material Bond strength Elongation performance
Between layers N/mm Between cover and carcass N/mm Elongation at break in longitudinal direction of full thickness Reference force elongation rate in longitudinal direction of full thickness
Cover thickness ≤1.5mm Cover thickness ≥1.5mm
Polyester canvas ≥5 ≥4.5 ≥5 ≥10% ≤4%6

Chinese standard cover performance meets the following table

Chinese GB/T7984-2013 GB/T 32457-2015 Cover performance of conveyor belts
Cover grade Tensile strength   Elongation at break Wear Change rate of tensile strength and elongation at break after aging
Mpa Kgf/cm2 % mm 3 %
H ≥24 ≥240 ≥450 ≤120 -25~ +25
D ≥18 180 ≥400 ≤100 -25~ +25
L ≥15 150 ≥350 ≤200 -25~ +25
Packaging and Transportation

Packaging details           

1. Waterproof nylon packaging, with bottom steel pallet or wooden pallet.
2. Standard and appropriate export packaging.
3. Customized packaging is available according to customer requirements.


Frequently Asked Questions

1. Can I customize conveyor belts to meet my business needs?

►Yes, we are specialized custom conveyor belt manufacturer , Focus on customized conveyor belt solutions. We work closely with our customers to customize the belt width, thickness, material composition, and various quality aspects according to their specific operational requirements. This ensures that our conveyor belts perform optimally in different industrial environments.

2. What payment methods do you accept?

►We offer flexible payment methods to meet customer needs. Common payment methods include Telegraphic Transfer (T/T) and Letter of Credit (L/C) ,especially suitable for large orders. We can also negotiate other payment methods according to the agreement between both parties.

3. What after-sales service do you provide? And how do you guarantee your quality?

►We provide comprehensive after-sales service support, including 24/7 technical support, installation assistance and maintenance advice 。We also provide regular follow-up services to ensure smooth operation and long-term satisfaction! We have an in-house testing laboratory and adhere to the principle that only qualified products can be shipped! For many years, we have been one of the suppliers to internationally renowned companies, and our customers are located in various countries and industries, including mining, stone crushing, sand washing, ports, power, metallurgy, chemical, coal, steel plants, cement plants, and construction, and our excellent quality is widely praised.

4. How do I place an order? What is the delivery time?

►You can WeChat, WhatsApp, phone, email and website Contact us to place an order. Regular models 5-7 days delivery ,the delivery time for other customized products depends on the product type and customization requirements.

5. Can I get samples for inspection and testing?

►Yes, samples can be sent for testing before bulk orders. Samples are created according to customer requirements, allowing customers to evaluate the performance of belts and rollers.

6. Can I print my LOGO on the conveyor belt products?

►Yes, we are a custom manufacturer, support processing, support OEM, please inform us of your logo or design before mass production.


Why choose our conveyor belts?

1. Engineering Design and Consulting

LIHONG Rubber Conveyor Belt is one of the best custom belt manufacturers in China. Our conveyor belts are ideal for handling various heavy-duty and abrasive materials in bulk material handling, successfully meeting the needs of various industries including stone crushing and screening, sand washing, fertilizer, grain transportation, steel plants, power plants, cement plants, metallurgy, coal, ports and docks, and construction. As a one-stop conveyor engineering manufacturer, we also provide excellent solutions for material handling problems and after-sales service for various applications.

2. Excellent Customer Service

We specialize in producing heavy-duty (nylon, EP polyester, EE, NN) multi-ply fabric core rubber conveyor belts, steel cord conveyor belts, corrugated edge conveyor belts, bucket elevator conveyor belts, herringbone conveyor belts, and circular conveyor belts. As a high-quality conveyor belt manufacturer, supplier, and exporter in China, we focus on providing customers with high-quality conveyor belts and professional services. LIHONG has grown rapidly through innovation and professional service, and we are eager to expand our domestic and international markets!

3. Customization

OEM supported, meeting all your needs, regardless of size, even if you only have an idea, we will help you realize it.
We have a strong R&D team that can develop and produce products according to customer-provided drawings or samples.

4. Cost-effectiveness

Same quality, lower price; same price, better quality; fast production cycle; short time; efficient and durable; reliable quality. We are based in the mid-to-high-end market, and our products meet international standards.


Professional testing equipment (conveyor belt testing laboratory)


Address
China (Boye) conveyor belt Industrial zone