Extra-wide conveyor belt

Extra-wide conveyor belt

Extra-wide conveyor belts can be manufactured with widths ranging from BW400mm to BW6500mm. These belts exceed conventional standards, boasting high tensile strength and wear resistance, capable of handling high loads and large-sized materials. Applicati

Details

Details

Uses
Extra-wide conveyor belts are mainly used for high-volume material transportation in industrial sectors such as mining, steel, and cement; parcel and goods sorting and transportation in logistics; bulk cargo loading and unloading in ports; material transportation in construction; and grain transportation and processing in agriculture, etc.

Definition and Characteristics
Definition: An extra-wide conveyor belt refers to a conveyor belt wider than the conventional standard; its width can range from BW400mm to BW6500mm.

Extra-wide design: It can meet the needs of large-scale equipment and projects, improving material transportation efficiency.

High-strength materials: Usually made of high-strength canvas, steel wire ropes, or synthetic materials, it has strong tensile strength and wear resistance, capable of withstanding high loads and transporting large-sized materials.

Good tensile resistance: The special structural design and the use of high-strength materials give the extra-wide conveyor belt good tensile resistance during long-distance transportation, reducing elongation and deformation, and improving transportation accuracy and stability.

Strong adaptability: Suitable for various working conditions and environments, such as high temperature, low temperature, high humidity, and strong corrosion, meeting material transportation needs under special conditions.

Low maintenance cost: The special structural design and the use of excellent materials give the extra-wide conveyor belt a long service life and a low failure rate, reducing equipment maintenance costs and downtime.

Energy saving: Usually using a lower transportation speed and larger-diameter rollers can reduce the friction loss and energy consumption of the conveyor belt.


Product Photos


Application Areas

Extra-wide conveyor belts are widely used in multiple industrial fields, including but not limited to:
• Mining: Used for raw material transportation in large mines, such as coal, ore, and iron ore.
• Ports and Logistics: Used for cargo loading and unloading in ports, such as containers and bulk cargo, as well as rapid cargo transportation in large logistics centers.
• Building Materials: Suitable for the building materials industry, such as the transportation of cement, sand, gravel, and gypsum boards.
• Steel and Metallurgy: Used for the transportation of iron ore and other raw materials, as well as the transfer of finished steel products.
• Grain Processing: Used for grain transportation and stacking, such as wheat, rice, and corn.
• Power: Used for the transportation of coal and petroleum coke in power plants and power transmission and distribution systems.
• Chemical Industry: Used for the transportation of chemical raw materials and finished products, meeting the requirements of chemical processes for special materials.
• Environmental Protection: Used for waste transportation and processing in waste treatment plants and waste recycling industries.

Cover Rubber Quality/Grade Standard Performance Parameters

German Standard DIN-22102
Grade Tensile Strength ≥Ma Elongation at Break ≥M% Abrasion Loss ≥mm 3 Bond Strength between Layers (N/mm) Bond Strength between Cover and Layer (/mm)
Cover Thickness 0.8~1.5mm Cover Thickness >1.5mm
W 18 400 90 ≥5 3.5 4.5
X 25 450 120
Y 20 400 150
Z 15 350 250
British Standard BS 490
Grade Tensile Strength ≥Ma Elongation at Break ≥M% Abrasion Loss ≥mm 3 Bond Strength between Layers (N/mm) Bond Strength between Cover and Layer (/mm)
Cover Thickness 0.8~1.5mm Cover Thickness >1.5mm
M 24 450 - ≥5.25 3.15 4.5
N 17 400 -
Australian Standard AS 1332-2000
Grade Tensile Strength ≥Ma Elongation at Break ≥M% Abrasion Loss ≥mm 3 Bond Strength between Layers (N/mm) Bond Strength between Cover and Layer (/mm)
Cover Thickness 0.8~1.5mm Cover Thickness >1.5mm
A 17 400 70 6 4 4.8
E 14 300 -
F 14 300 -
M 24 450 125
N 17 400 200
S 14 300 250
S* 12 300 250
South African SANS 1173:2005
Grade Tensile Strength ≥Ma Elongation at Break ≥M% Abrasion Loss ≥mm 3 Bond Strength between Layers (N/mm) Bond Strength between Cover and Layer (N/mm)
A 18 400 90 ≥7 ≥5
X 25 450 120
M 24 450 150
N 20 400 250

Specifications and Technical Parameters of Multi-layer Fabric Core Conveyor Belts
Fabric Structure Fabric Model Rubber Thickness (mm/p) Strength Series (N/mm) Cover Rubber Thickness Width Range (mm)
Warp Weft 2 Layers 3 Layers 4 Layers 5 Layers 6 Layers Top Cover Layer Bottom Cover Layer
Polyamide Polyamide Nylon/EP Polyester/NN/EE-100 1 200 300 400 500 600 0-12 0-10 300-2500
Nylon/EP Polyester/NN/EE-125 1.05 250 375 500 625 750
Nylon/EP Polyester/NN/EE-150 1.1 300 450 600 750 900
Nylon/EP Polyester/NN/EE-200 1.2 400 600 800 1000 1200
Nylon/EP Polyester/NN/EE-250 1.4 500 750 1000 1250 1500
Nylon/EP Polyester/NN/EE-300 1.6 600 900 1200 1500 1800

Adhesive strength and elongation performance meet the following table

Adhesive strength, elongation performance
Core material Adhesive strength Elongation performance
Inter-layer N/mm Cover layer and inter-layer N/mm Total thickness longitudinal breaking elongation Total thickness longitudinal reference force elongation
Cover layer thickness ≤1.5mm Cover layer thickness ≥1.5mm
Polyester canvas ≥5 ≥4.5 ≥5 ≥10% ≤4%6

The covering performance of the tape meets the following table
Covering layer performance of the tape
Covering layer level Tensile strength   Elongation at break Abrasion Change rate of tensile strength and elongation at break after aging
Mpa Kgf/cm2 % mm 3 %
H ≥24 ≥240 ≥450 ≤120 -25~ +25
D ≥18 180 ≥400 ≤100 -25~ +25
L ≥15 150 ≥350 ≤200 -25~ +25

Packaging details           

1. Waterproof nylon packaging, with bottom steel pallet or wooden pallet.
2. Standard and appropriate export packaging.
3. Customized packaging is available according to customer requirements.
Packaging and Transportation

Frequently Asked Questions

1. Can I customize conveyor belts to meet my business needs?

►Yes, we are specialized custom conveyor belt manufacturer , Focus on customized conveyor belt solutions. We work closely with our customers to customize the belt width, thickness, material composition, and various quality aspects according to their specific operational requirements. This ensures that our conveyor belts perform optimally in different industrial environments.

2. What payment methods do you accept?

►We offer flexible payment methods to meet customer needs. Common payment methods include Telegraphic Transfer (T/T) and Letter of Credit (L/C) ,especially suitable for large orders. We can also negotiate other payment methods according to the agreement between both parties.

3. What after-sales service do you provide? And how do you guarantee your quality?

►We provide comprehensive after-sales service support, including 24/7 technical support, installation assistance and maintenance advice 。We also provide regular follow-up services to ensure smooth operation and long-term satisfaction! We have an in-house testing laboratory and adhere to the principle that only qualified products can be shipped! For many years, we have been one of the suppliers to internationally renowned companies, and our customers are located in various countries and industries, including mining, stone crushing, sand washing, ports, power, metallurgy, chemical, coal, steel plants, cement plants, and construction, and our excellent quality is widely praised.

4. How do I place an order? What is the delivery time?

►You can WeChat, WhatsApp, phone, email and website Contact us to place an order. Regular models 5-7 days delivery ,the delivery time for other customized products depends on the product type and customization requirements.

5. Can I get samples for inspection and testing?

►Yes, samples can be sent for testing before bulk orders. Samples are created according to customer requirements, allowing customers to evaluate the performance of belts and rollers.

6. Can I print my LOGO on the conveyor belt products?

►Yes, we are a custom manufacturer, support processing, support OEM, please inform us of your logo or design before mass production.
Product Pictures and Actual Use Environment


Why choose our conveyor belts?

1. Engineering Design and Consulting

LIHONG Rubber Conveyor Belt is one of the best custom belt manufacturers in China. Our conveyor belts are ideal for handling various heavy-duty and abrasive materials in bulk material handling, successfully meeting the needs of various industries including stone crushing and screening, sand washing, fertilizer, grain transportation, steel plants, power plants, cement plants, metallurgy, coal, ports and docks, and construction. As a one-stop conveyor engineering manufacturer, we also provide excellent solutions for material handling problems and after-sales service for various applications.

2. Excellent Customer Service

We specialize in producing heavy-duty (nylon, EP polyester, EE, NN) multi-ply fabric core rubber conveyor belts, steel cord conveyor belts, corrugated edge conveyor belts, bucket elevator conveyor belts, herringbone conveyor belts, and circular conveyor belts. As a high-quality conveyor belt manufacturer, supplier, and exporter in China, we focus on providing customers with high-quality conveyor belts and professional services. LIHONG has grown rapidly through innovation and professional service, and we are eager to expand our domestic and international markets!

3. Customization

OEM supported, meeting all your needs, regardless of size, even if you only have an idea, we will help you realize it.
We have a strong R&D team that can develop and produce products according to customer-provided drawings or samples.

4. Cost-effectiveness

Same quality, lower price; same price, better quality; fast production cycle; short time; efficient and durable; reliable quality. We are based in the mid-to-high-end market, and our products meet international standards.


Professional testing equipment (conveyor belt testing laboratory)

Address
China (Boye) conveyor belt Industrial zone