Backless conveyor belt

Backless conveyor belt

Backless/backless conveyor belts have no adhesive coating on the back, using canvas, nylon/EP polyester/NN/EE, etc. as the core, and paired with wear-resistant coating. It reduces friction, prevents material adhesion, is easy to clean, has good flexibilit

Details

Product Description:
Backless type is suitable for lightweight materials.
Backless conveyor belts run on steel, wood, or other low-friction surfaces (sliding beds) and are suitable for conveying with low friction.
Compared with standard conveyor belts, the difficult wear and tear between the conveyor belt and the frame is reduced, thereby minimizing conveyor belt wear and improving efficiency.


Structural Features

Top cover/upper cover rubber: Can be produced with a flat surface or various textured embossing
• Belt core layer: Usually made of materials such as cotton canvas, nylon cloth, polyester cloth, aramid cloth, or steel wire rope core, which is the main load-bearing component.
• Cover rubber: Wrapped on the upper and lower sides of the belt core skeleton. Generally, rubber formulations with corresponding properties are selected according to the usage environment and requirements, such as oil resistance, wear resistance, cold resistance, flame resistance, heat resistance, and ozone resistance.
• Backless design: Unlike ordinary conveyor belts, the back is not coated with glue and is exposed, which can reduce adhesion and friction with the transmission components. 。

Advantages
 
• Reduce friction and wear: The glue-free back reduces the coefficient of friction between the rollers, drums, and other components, reducing conveyor belt wear, improving operating efficiency, and extending service life.
 
• Prevent material adhesion: The glue-free back is not easy to adhere to materials, avoiding problems such as spillage and accumulation of materials during conveying due to adhesion, and maintaining a clean conveying environment.
 
• Easy to clean and maintain: The backless design makes the back of the conveyor belt easier to clean, reducing maintenance costs and difficulty, and improving the operational stability of the equipment.
 
• Good flexibility: The backless design gives the conveyor belt better flexibility, allowing it to better adapt to various complex conveying lines and bending radii, reducing resistance and deformation of the conveyor belt during operation.


Application Scenarios
 

• Food and beverage industry: Used to convey biscuits, candies, beverage bottles, and other food and beverage products. The glue-free back avoids contamination of food and ensures food safety.
• Electronics and electrical appliances industry: Suitable for conveying electronic components, circuit boards, and other precision electronic products, preventing glue residue from damaging products.
 
• Pharmaceutical industry: In the production and packaging of pharmaceuticals, it can be used to convey medicines, medicine bottles, etc., meeting the strict requirements of the pharmaceutical industry for hygiene and cleanliness.
 
• Logistics and warehousing industry: Used for sorting, conveying, and storing goods. The glue-free back reduces adhesion between goods and the conveyor belt, improving the conveying efficiency and accuracy of goods.

• Automotive industry • Rubber industry • Woodworking/sawmill • Recycling plant • Waste treatment


Cover Rubber Quality/Grade Standard Performance Parameters

German standard DIN-22102
Grade Tensile strength ≥ MPa Elongation at break ≥ M% Wear ≥ mm 3 Inter-ply adhesion strength (N/mm) Adhesion strength between cover and ply (/mm)
Cover thickness 0.8~1.5mm Cover thickness >1.5mm
W 18 400 90 ≥5 3.5 4.5
X 25 450 120
Y 20 400 150
Z 15 350 250
British Standard BS 490
Grade Tensile strength ≥ MPa Elongation at break ≥ M% Wear ≥ mm 3 Inter-ply adhesion strength (N/mm) Adhesion strength between cover and ply (/mm)
Cover thickness 0.8~1.5mm Cover thickness >1.5mm
M 24 450 - ≥5.25 3.15 4.5
N 17 400 -
Australian Standard AS 1332-2000
Grade Tensile strength ≥ MPa Elongation at break ≥ M% Wear ≥ mm 3 Inter-ply adhesion strength (N/mm) Adhesion strength between cover and ply (/mm)
Cover thickness 0.8~1.5mm Cover thickness >1.5mm
A 17 400 70 6 4 4.8
E 14 300 --
F 14 300 --
M 24 450 125
N 17 400 200
S 14 300 250
S* 12 300 250
South African SANS 1173:2005
Grade Tensile strength ≥ MPa Elongation at break ≥ M% Wear ≥ mm 3 Inter-ply adhesion strength (N/mm)    
Adhesion strength between cover and ply (N/mm)
A 18 400 90 ≥7 ≥5
X 25 450 120
M 24 450 150
N 20 400 250


Specifications and technical parameters of multi-layer fabric core conveyor belts

Fabric type Fabric structure Fabric model Rubber belt thickness (mm/p) Strength series (N/mm)
Warp Weft 2 layers 3 layers 4 layers
Nylon Polyamide Polyamide Nylon/EP Polyester/NN/EE-100 1 200 300 400
EP Polyester Nylon/EP Polyester/NN/EE-125 1.05 250 375 500
NN Nylon/EP Polyester/NN/EE-150 1.1 300 450 600
EE Nylon/EP Polyester/NN/EE-200 1.2 400 600 800
  Nylon/EP Polyester/NN/EE-250 1.4 500 750 1000
  Nylon/EP Polyester/NN/EE-300 1.6 600 900 1200

Adhesive strength and elongation performance meet the following table

Adhesive strength, elongation performance
Core material Adhesive strength Elongation performance
Inter-layer N/mm Between cover layer and fabric layer N/mm Full thickness longitudinal breaking elongation Full thickness longitudinal reference force elongation
Cover layer thickness ≤1.5mm Cover layer thickness ≥1.5mm
Nylon ≥5 ≥4.5 ≥5 ≥10% ≤4%6
EP Polyester
NN
EE

The covering performance of the tape meets the following table

China GB/T7984-2013 GB/T 32457-2015 Tape cover layer performance
Cover layer level Tensile strength   Elongation at break Abrasion loss Change rate of tensile strength and elongation at break after aging
Mpa Kgf/cm2 % mm 3 %
H ≥24 ≥240 ≥450 ≤120 -25~ +25
D ≥18 180 ≥400 ≤100 -25~ +25
L ≥15 150 ≥350 ≤200 -25~ +25
Packaging and Transportation

Packaging details           

1. Waterproof nylon packaging, with bottom steel pallet or wooden pallet.
2. Standard and appropriate export packaging.
3. Customized packaging is available according to customer requirements.


Frequently Asked Questions

1. Can I customize conveyor belts to meet my business needs?

►Yes, we are specialized custom conveyor belt manufacturer , Focus on customized conveyor belt solutions. We work closely with our customers to customize the belt width, thickness, material composition, and various quality aspects according to their specific operational requirements. This ensures that our conveyor belts perform optimally in different industrial environments.

2. What payment methods do you accept?

►We offer flexible payment methods to meet customer needs. Common payment methods include Telegraphic Transfer (T/T) and Letter of Credit (L/C) ,especially suitable for large orders. We can also negotiate other payment methods according to the agreement between both parties.

3. What after-sales service do you provide? And how do you guarantee your quality?

►We provide comprehensive after-sales service support, including 24/7 technical support, installation assistance and maintenance advice 。We also provide regular follow-up services to ensure smooth operation and long-term satisfaction! We have an in-house testing laboratory and adhere to the principle that only qualified products can be shipped! For many years, we have been one of the suppliers to internationally renowned companies, and our customers are located in various countries and industries, including mining, stone crushing, sand washing, ports, power, metallurgy, chemical, coal, steel plants, cement plants, and construction, and our excellent quality is widely praised.

4. How do I place an order? What is the delivery time?

►You can WeChat, WhatsApp, phone, email and website Contact us to place an order. Regular models 5-7 days delivery ,the delivery time for other customized products depends on the product type and customization requirements.

5. Can I get samples for inspection and testing?

►Yes, samples can be sent for testing before bulk orders. Samples are created according to customer requirements, allowing customers to evaluate the performance of belts and rollers.

6. Can I print my LOGO on the conveyor belt products?

►Yes, we are a custom manufacturer, support processing, support OEM, please inform us of your logo or design before mass production.
Product Pictures and Actual Use Environment

Why choose our conveyor belts?

1. Engineering Design and Consulting

LIHONG Rubber Conveyor Belt is one of the best custom belt manufacturers in China. Our conveyor belts are ideal for handling various heavy-duty and abrasive materials in bulk material handling, successfully meeting the needs of various industries including stone crushing and screening, sand washing, fertilizer, grain transportation, steel plants, power plants, cement plants, metallurgy, coal, ports and docks, and construction. As a one-stop conveyor engineering manufacturer, we also provide excellent solutions for material handling problems and after-sales service for various applications.

2. Excellent Customer Service

We specialize in producing heavy-duty (nylon, EP polyester, EE, NN) multi-ply fabric core rubber conveyor belts, steel cord conveyor belts, corrugated edge conveyor belts, bucket elevator conveyor belts, herringbone conveyor belts, and circular conveyor belts. As a high-quality conveyor belt manufacturer, supplier, and exporter in China, we focus on providing customers with high-quality conveyor belts and professional services. LIHONG has grown rapidly through innovation and professional service, and we are eager to expand our domestic and international markets!

3. Customization

OEM supported, meeting all your needs, regardless of size, even if you only have an idea, we will help you realize it.
We have a strong R&D team that can develop and produce products according to customer-provided drawings or samples.

4. Cost-effectiveness

Same quality, lower price; same price, better quality; fast production cycle; short time; efficient and durable; reliable quality. We are based in the mid-to-high-end market, and our products meet international standards.


Professional testing equipment (conveyor belt testing laboratory)

Address
China (Boye) conveyor belt Industrial zone